A well-made stainless steel instrument can last for many years — or be ruined within months. The difference is almost always in how it is handled between the end of a procedure and the sterilizer. These habits apply in theatres, clinics and practices alike.

Always follow the manufacturer’s reprocessing instructions and your organisation’s decontamination policy, based on HTM 01-01 (or HTM 01-05 in dental practices).

At the point of use

  • Wipe off gross soil during and immediately after the procedure with a damp, lint-free swab.
  • Keep instruments moist. Dried blood and tissue are much harder to remove and can lead to pitting. Use a moistened cover or an approved pre-cleaning foam — not saline.
  • Avoid saline and bleach. Chlorides attack stainless steel and cause pitting and stress corrosion.
  • Open hinged instruments and separate sharp and delicate items so they do not damage each other.

Cleaning

  • Use a neutral or mildly alkaline enzymatic detergent at the dilution and temperature recommended by its manufacturer.
  • Clean with instruments open, using a washer-disinfector where available.
  • Use soft nylon brushes, never steel wool or wire brushes, which scratch the passive surface.
  • Rinse thoroughly — detergent residue causes staining — ideally with purified water for the final rinse.

Inspection and lubrication

Check every instrument under magnification: jaws and teeth aligned, ratchets holding, cutting edges sharp and undamaged, no cracks at box joints, no corrosion. Lubricate hinges with a water-soluble, steam-permeable instrument lubricant. Remove anything that fails and send it for repair or replacement.

Signs something is wrong

You see Likely cause
Brown or orange spots Rust transferred from a damaged instrument, or poor water quality
Pitting Chlorides — saline, bleach or dried blood
Rainbow or dark discolouration Overheating, detergent residue or high mineral content in water
Stiff joints Residue in the box joint or lack of lubrication

Isolate corroded instruments quickly — rust spreads to neighbouring instruments in the same tray. If you are unsure whether an instrument can be saved, ask us.